Desktop Roll NanoImprinter 3.0 

Digitally Controlled, Compact Nanoimprint Lithography for Process Validation & Scale-Up

Desktop Roll NanoImprinter 3.0

Digitally Controlled, Compact Nanoimprint Lithography for Process Validation & Scale-Up

≥ 20nm

RESOLUTION

105×188 mm

IMPRINTING AREA

<5 m/min

SPEED RANGE

minimum 0.005m/min

≤ 11mm

SUBSTRATE THICKNESS

≥ 20nm

RESOLUTION

105×188 mm

IMPRINTING AREA

<5 m/min

SPEED RANGE

minimum 0.005m/min

≥ 11mm

SUBSTRATE THICKNESS

DESKTOP ROLL NANOIMPRINTER 3.0

Validate Nanoimprint Processes Under Production-Grade Conditions

The Desktop Roll NanoImprinter 3.0 is a 3rd-generation compact roll-to-plate nanoimprint lithography (UV-NIL) system engineered for high-fidelity replication of advanced nano- and micro-structured surfaces.

Built around Stensborg’s patented rolling nanoimprint (RNIL) nip technology, the system introduces new software and monitoring layers that reduce process variability, minimise human error, and improve industrial-grade repeatability.

Designed for photonics, optics, life science, energy, and functional surface applications, it enables teams to move from feasibility testing to manufacturable high-volume nanoimprint workflows faster and with lower scale-up risk.

The Desktop Roll NanoImprinter 3.0 is a 3rd-generation compact roll-to-plate nanoimprint lithography (UV-NIL) system engineered for high-fidelity replication of advanced nano- and micro-structured surfaces. Built around Stensborg’s patented rolling nanoimprint (RNIL) nip technology, the system introduces new software and monitoring layers that reduce process variability, minimise human error, and improve industrial-grade repeatability.

Designed for photonics, optics, life science, energy, and functional surface applications, it enables teams to move from feasibility testing to manufacturable high-volume nanoimprint workflows faster and with lower scale-up risk.

DESKTOP ROLL NANOIMPRINTER 3.0

Validate Nanoimprint Processes Under Production-Grade Conditions

The Desktop Roll NanoImprinter 3.0 is a 3rd-generation compact roll-to-plate nanoimprint lithography (UV-NIL) system engineered for high-fidelity replication of advanced nano- and micro-structured surfaces.

Built around Stensborg’s patented rolling nanoimprint (RNIL) nip technology, the system introduces new software and monitoring layers that reduce process variability, minimise human error, and improve industrial-grade repeatability.

Designed for photonics, optics, life science, energy, and functional surface applications, it enables teams to move from feasibility testing to manufacturable high-volume nanoimprint workflows faster and with lower scale-up risk.

The Desktop Roll NanoImprinter 3.0 is a 3rd-generation compact roll-to-plate nanoimprint lithography (UV-NIL) system engineered for high-fidelity replication of advanced nano- and micro-structured surfaces. Built around Stensborg’s patented rolling nanoimprint (RNIL) nip technology, the system introduces new software and monitoring layers that reduce process variability, minimise human error, and improve industrial-grade repeatability.

Designed for photonics, optics, life science, energy, and functional surface applications, it enables teams to move from feasibility testing to manufacturable high-volume nanoimprint workflows faster and with lower scale-up risk.

NANOIMPRINT PROCESS VALIDATION TOOL

Enhanced optical reproducibility workflow with new R-NIL software

Most nano replication systems are optimised for feasibility testing only. The Desktop Roll NanoImprinter 3.0 stands out as a pre-production validation platform, combining software-driven workflows, digital parameter control, and traceable process data for improving reproducibility.

  • 13 sensor-driven parameter feedback
  • Digital process control (speed, force, positioning, UV light, temperature)
  • 7 real-time monitoring charts
  • Recipe-based automation with up to 32 programmable steps for repeatable workflow
  • Full process history and traceability
  • CSV export for engineering analysis

Mount the template

Mount the template

Digitally define parameters

Digitally define parameters

Run and monitor

Run and monitor

Review and save data

Review and save data

Specification of Desktop Roll NanoImprinter 3.0

  • Maximum imprint size: up to 105 x 188 mm (WxL)

  • Substrate thickness: up to 11 mm

  • Replication capacity: 60 manual automated cycles per hour

  • Speed range: 0.005 to 5 m/min (digitally controlled)

  • Imprinting force: Up to 1,000 N (digitally controlled)

  • Optical curing engine: LongLife 395nm LED (digitally controlled)

  • Line power uniformity: 1% – 100%, improved at 1.6 W/cm

  • Homing accuracy: ±10 µm (digitally controlled)

  • Data logging: ~24 channels (CSV export)

  • Platform: Web-based GUI (PC)

  • Device footprint: 670x380x320 mm (LxWxH), 26kg

Compatible Substrates

Rigid and flexible substrates incl. polymers, glass, ceramics, metals, and silicon wafers (transparent or opaque)

Compatible Template Materials

Rigid and flexible masters and working templates incl. nickel, UV-cured polymer, PDMS, PFPE, silicon, glass, and quartz

APPLICATIONS

Compatible features and surface topologies with Stensborg’s rolling NIL

Our Roll-to-Plate compact NIL device uses a patented nip imprint process that reduces the contact area, minimises material error and increases replication efficiency. This ensures our nanoimprint lithography technology can efficiently replicate a wide variety of structure topologies for optics, photonics, automotive, displays, energy and life science applications:

  • Diffractive gratings
  • Waveguide optics
  • Microlens arrays
  • Optical diffusers
  • Holographic and AR structures
  • Light trapping & anti-reflection structures
  • OPV diffuser foils
  • Solar cell surface texturing
  • Microfluidic channels
  • Scaffolds
  • Microelectrodes

The ideal solution for cost-efficient process validation before upscaling

De-Risk Your Transition to High-Volume Nanoimprint Manufacturing

The Desktop Roll NanoImprinter 3.0 is the entry point into a scalable manufacturing pathway developed by Stensborg. Engineering teams use the platform to validate process feasibility, establish repeatable manufacturing parameters, benchmark replication quality, and reduce industrial scale-up risk.

Once validated, processes can transition into custom high-volume Roll-to-Roll manufacturing systems such as the Holoprint 5000. Together with our engineers, you can discuss material and template compatibility, test technical compatibility and personalise your scale-up roadmap.

The Desktop Roll NanoImprinter 3.0 is the entry point into a scalable manufacturing pathway developed by Stensborg. Engineering teams use the platform to validate process feasibility, establish repeatable manufacturing parameters, benchmark replication quality, and reduce industrial scale-up risk.

Once validated, processes can transition into custom high-volume Roll-to-Roll manufacturing systems such as the Holoprint 5000. Together with our engineers, you can discuss material and template compatibility, test technical compatibility and personalise your scale-up roadmap.

THE TECHNOLOGY

How Stensborg’s Roll-to-Plate NIL Technology works

The Desktop Roll NanoImprinter 3.0 uses Stensborg’s patented Rolling Nanoimprint Lithography (RNIL) technology, in which a UV Optical Engine is integrated into a rotating transparent imprint cylinder. During the continuous Contact → Cure → Release process, UV resin is cured precisely at the rolling nip-line, reducing imprint force requirements while improving material conformity, replication stability, and nanoimprint process reproducibility.

Developed from 25+ years of industrial nanoimprint engineering experience, the Desktop Roll NanoImprinter 3.0 combines the same core Roll-to-Plate UV-NIL technology used in Stensborg’s industrial manufacturing systems into a compact, cost-efficient process validation platform. The result is production-relevant nanoimprint lithography with lower development costs, reduced material consumption, faster iteration cycles and more cost-efficient scalability.