HIGH-VOLUME NANOIMPRINT LITHOGRAPHY EQUIPMENT
HoloPrint 5000
An industrial nanoimprint lithography platform built on a proven core nanoimprint architecture and configured to meet individual customer applications. Designed for large-area, high-throughput nanostructure replication, the platform supports Roll-to-Roll (R2R) or Roll-to-Plate (R2P) nanoimprint lithography production, providing maximum economic return for industrial manufacturing.
HOLOPRINT 5000
A High-Capacity Rolling Nanoimprinting Platform for Industrial Cost-Efficient Manufacturing
Powered by Stensborg’s patented UV-curing Optical Engine (Holoprint℗ Process), the Holoprint 5000 enables continuous roll-based nanoimprinting with exceptional pattern fidelity, long template lifetimes, and significantly reduced energy and material consumption compared to batch-based or plate-to-plate methods. Built on over 25 years of rolling nanoimprint engineering expertise, the Holoprint 5000 addresses the growing demand for high-volume, cost-competitive nanostructure manufacturing.
Who is the HoloPrint 5000 designed for?
Nano-feature manufacturers, photonic-integrated-circuits (PIC) companies, optical components developers, flexible electronics producers, and industrial nano-microstructured surfaces engineers who require scalable nanoimprint lithography.
HOLOPRINT™ NANOIMPRINT TECHNOLOGY
How Does Stensborg’s Rolling NIL Process Work?
At the heart of Holoprint 5000 is Stensborg’s IP-backed Optical Engine, a patented UV-curing system integrated directly inside the imprint roller. It enables continuous replication of nanoscale features down to 20 nm across transparent and opaque substrates, supporting production volumes from pilot-scale manufacturing to over 4 million m² per year.
Unlike traditional nanoimprint lithography, injection moulding, or photolithography, the Holoprint 5000 leverages Rolling Nanoimprint Lithography (RNIL), enabling high-precision UV curing for faster, more uniform volume production.
100× faster production speeds than batch-based methods
Long template lifetimes of 10,000–70,000 cycles
Scalable throughput at €50–€50,000 / m²
10% energy savings compared to Plate-to-Plate or Thermal NIL
Contact, Cure, Release
During operation, the nanoimprint lithography (NIL) template mounted on the transparent imprint cylinder makes controlled, uniform contact with a thin layer of UV-curable resin applied to the substrate. As the materials pass through the nip, focused UV light emitted from Stensborg’s integrated Optical Engine is delivered precisely at the contact line, initiating instantaneous in-line curing of the resin. Once polymerisation is complete, the cured nanostructure is cleanly released from the template, ensuring high-fidelity replication of micro- and nanoscale features while minimising demoulding forces, air entrapment, and defect formation.
ADAPT OUR EQUIPMENT TO YOUR PROCESS
Modular & Customisable Manufacturing Platform
ADAPT OUR EQUIPMENT TO YOUR PROCESS
Modular & Customisable Manufacturing Platform
The Holoprint 5000 is delivered as a standardised high-volume NIL equipment design that can be customised to fit a wide range of production requirements. Stensborg’s Rolling NIL equipment supports a broad range of transparent and opaque substrates, including: polymer films and flexible foils, thin glass and rigid glass plates, silicon wafers, metal foils, or functional coated substrates. Combined with Stensborg’s in-house resin portfolio, optimised for maximum pattern replication from over 250 formulations, the system ensures high yield for microfabrication, photonic component manufacturing, semiconductor facilities, or optical grating applications.
The Holoprint 5000 is delivered as a standardised high-volume NIL equipment design that can be customised to fit a wide range of production requirements. Stensborg’s Rolling NIL equipment supports a broad range of transparent and opaque substrates, including: polymer films and flexible foils, thin glass and rigid glass plates, silicon wafers, metal foils, or functional coated substrates. Combined with Stensborg’s in-house resin portfolio, optimised for maximum pattern replication from over 250 formulations, the system ensures high yield for microfabrication, photonic component manufacturing, semiconductor facilities, or optical grating applications.
HIGH-VOLUME NANOIMPRINT LITHOGRAPHY EQUIPMENT
Trusted by Leading Organizations
“As an industry-oriented research company, we highly appreciate the versatility of the industrial Stensborg Roll-to-Plate NIL machine, which we have in-house. The dedication to good solutions can be observed in the technical details of the tool. Stensborg’s reliability as a long-standing partner is convincing.”
Profactor
Applied research
“Hats off to these guys! The R2R systems, as well as the following Optical Engine upgrade, were delivered promptly and excel on all promised specifications.”
Foster FF
Industrial printing
Validate Your Process Before Upscaling
THE IDEAL SOLUTION FOR PILOT PRODUCTIONS AND PROCESS VALIDATION
The Desktop Roll NanoImprinter 3.0 is a digitally controlled Roll-to-Plate nanoimprint lithography system for process validation, materials evaluation, and manufacturing development.
Built on the same patented HoloPrint® technology as our industrial platforms, it enables engineering teams to establish repeatable process parameters, benchmark replication performance, and de-risk the transition to high-volume Roll-to-Roll and Roll-to-Plate production.
