Manufacturing Services

Manufacturing Services

Validation Trials, Mastering, Engineering Support and Production Services

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CONSULTING, TEST & TRIALS AND PRODUCTION SERVICES

High-Precision Nanoimprinting Manufacturing Services for Scalable Research and Industrial Manufacturing

At Stensborg, we combine 25+ years of expertise in NIL machinery, chemistry, and process development to deliver high-speed, cost-effective, and resource-efficient nanoimprinting solutions.

We support both small-scale research and large-volume industrial production at every stage of nanostructure fabrication: from process design and refinement, to template production, compatibility testing, and engineering & laboratory support.

Our services are built around our patented nip-line imprinting technology, featured inside our Roll-to-Roll and Roll-to-Plate platforms, delivering high-precision UV curing with faster throughput and scalability.

EXAMPLES OF

Manufacturing Services We Have Delivered at Stensborg:

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Durable Imprinting Templates/ Stamps

Production of flexible templates (diffraction gratings, holographic stamps, etc), high-fidelity replication with lifetimes of up to +10,000 imprints. Development tailored to your specific project requirements and application in: metalenses, photonic-integrated-circuits (PIC), optical waveguides for augmented reality (AR), lasers, solar cell fabrication, Holographic optical elements (HOEs), or others.

Durable Imprinting Templates/ Stamps

Production of flexible templates (diffraction gratings, holographic stamps, etc), high-fidelity replication with lifetimes of up to +10,000 imprints. Development tailored to your specific project requirements and application in: metalenses, photonic-integrated-circuits (PIC), optical waveguides for augmented reality (AR), lasers, solar cell fabrication, Holographic optical elements (HOEs), or others.

Materials and Compatibility Testing

Compatibility testing with rolling nanoimprint platforms. Compatibility assessments for transparent and non-transparent PC sheets, silicon wafers, flexible films, nickel, and coated substrates. Guidance on resin selection, curing parameters, and mechanical stability for optimal results.

Nanoimprint Process Design & Refinement

Iterative process refinement to ensure defect-free replication of complex topologies.

Mastering

Mastering preparation and data verification, including tolerance analysis, data format review, and structure validation. Connection with an extensive network for mastering production and adaptability to our nano-feature replication technology.

Laboratory Support

Cleanroom lamination, substrate preparation, and contamination-controlled handling for critical applications.On-site or remote laboratory characterization to verify optical, mechanical, and topographical features.

Senior Engineering & Consulting

Dedicated senior engineering support for end-to-end project consultation on custom development and process optimisation. Upscaling guidance, nanoimprinting support, custom machinery design, and development.

EXAMPLES OF

Manufacturing Services We Have Delivered at Stensborg:

Request a service
Durable Imprinting Templates/ Stamps

Production of flexible templates (diffraction gratings, holographic stamps, etc), high-fidelity replication with lifetimes of up to +10,000 imprints. Development tailored to your specific project requirements and application in: metalenses, photonic-integrated-circuits (PIC), optical waveguides for augmented reality (AR), lasers, solar cell fabrication, Holographic optical elements (HOEs), or others.

Durable Imprinting Templates/ Stamps

Production of flexible templates (diffraction gratings, holographic stamps, etc), high-fidelity replication with lifetimes of up to +10,000 imprints. Development tailored to your specific project requirements and application in: metalenses, photonic-integrated-circuits (PIC), optical waveguides for augmented reality (AR), lasers, solar cell fabrication, Holographic optical elements (HOEs), or others.

Materials and Compatibility Testing

Compatibility testing with rolling nanoimprint platforms. Compatibility assessments for transparent and non-transparent PC sheets, silicon wafers, flexible films, nickel, and coated substrates. Guidance on resin selection, curing parameters, and mechanical stability for optimal results.

Nanoimprint Process Design & Refinement

Iterative process refinement to ensure defect-free replication of complex topologies.

Nanoimprint Process Design & Refinement

Iterative process refinement to ensure defect-free replication of complex topologies.

Mastering

Mastering preparation and data verification, including tolerance analysis, data format review, and structure validation. Connection with an extensive network for mastering production and adaptability to our nano-feature replication technology.

Laboratory Support

Cleanroom lamination, substrate preparation, and contamination-controlled handling for critical applications.On-site or remote laboratory characterization to verify optical, mechanical, and topographical features.

Senior Engineering & Consulting

Dedicated senior engineering support for end-to-end project consultation on custom development and process optimisation. Upscaling guidance, nanoimprinting support, custom machinery design, and development.

Discuss your manufacturing requirements with our technical experts. Together, we can design a custom nanoimprinting process to meet your performance, throughput, and cost targets.
  • Metalenses & flat optics: Subwavelength metasurface structures
  • Diffractive optical elements (DOEs): Gratings, beam splitters, laser optics, and Fresnel lenses for laser systems and optical instrumentation.
  • Holographic optical elements (HOEs) & displays: High-efficiency holographic masks for imaging, sensing, and display systems
  • Optical waveguides for AR / MR: Nano- and micro-gratings for in- and out-coupling, pupil expansion, and light steering
  • Nano-structures for photonic integrated circuits (PICs): Gratings, couplers, and functional surfaces for silicon photonics and hybrid PIC architectures.
  • Photovoltaics & optical filters: Light-management structures for efficiency enhancement, coloring, transparency, and flexible PV solutions.
  • Solar cell fabrication: Nano-micro structured surfaces for anti-reflection, light trapping, and spectral control.
  • Energy storage technologies: Functional micro- and nano-patterned surfaces for electrodes, separators, and interfacial optimisation.
  • Microfluidics & diagnostic technologies: Channels, mixers, and 3D microstructures for diagnostic devices
  • Functional cell surfaces: Nano-topographies for cell adhesion

STENSBORG’S ROLLING NIL CAPABILITIES

Applications & Markets

Stensborg’s rolling nanoimprint lithography platforms and manufacturing services enable high-volume, high-fidelity replication of functional nano- and micro-topographies.